Bose Acoustimass 15 Repair Manual

The Bose Acoustimass 15 is a premium home theater speaker system featuring proprietary waveguide technology, a powered Acoustimass module (bass unit), and five Direct/Reflecting cube speakers. This manual provides detailed repair, service, and troubleshooting information for qualified technicians. Below are key sections covering safety, system overview, disassembly, component testing, common repairs, and reassembly procedures.

1. System Overview & Specifications 2. Safety Precautions 3. Tools & Test Equipment Required 4. Disassembly Procedures 5. Acoustimass Module Service 6. Cube Speaker Service 7. Electronic Component Testing 8. Common Fault Diagnosis 9. Reassembly & Testing 10. Parts List & Ordering 11. Warranty & Service Information

System Overview & Specifications

Key components: Powered Acoustimass bass module, five cube speakers (left/right front, center, left/right rear), system controller/interface module, power supply, and all necessary cables.

ComponentSpecification
Acoustimass ModulePowered bass unit with built-in amplifier, crossover, and protection circuits.
Cube SpeakersDirect/Reflecting design, 2.25" full-range drivers, magnetically shielded.
System Power120V AC, 60Hz, internal switching power supply.
InputsLine-level (RCA) for front L/R, center, rear L/R; speaker-level inputs via barrier strips.
OutputsHigh-level outputs to cube speakers via proprietary connectors.
Dimensions (Module)Approx. 17.5" H x 10.5" W x 17.5" D.
Weight (Module)Approx. 35 lbs.
Protection FeaturesThermal, over-current, DC offset, and short-circuit protection.

Safety Precautions

Before servicing, review all safety warnings. The Acoustimass module contains high voltages and large capacitors that can retain a lethal charge.

  1. Disconnect Power: Always unplug the unit from the AC outlet before opening.
  2. Discharge Capacitors: Use a properly rated bleeder resistor to discharge main filter capacitors in the power supply and amplifier section.
  3. Use Insulated Tools: When testing live circuits, use tools with insulated handles.
  4. Grounding: Use an anti-static wrist strap when handling circuit boards and sensitive components.
  5. Lifting: The bass module is heavy. Use proper lifting technique or seek assistance.

WARNING! Failure to follow these precautions can result in severe electrical shock, component damage, or personal injury. Service should only be performed by qualified personnel.

Tools & Test Equipment Required

Disassembly Procedures

Acoustimass Module:

  1. Place the module on a soft, stable surface with the grille facing up.
  2. Remove the front grille by carefully prying at the edges with a plastic spudger.
  3. Remove the six (6) Torx screws (T15) securing the rear panel.
  4. Gently slide the rear panel assembly rearward and away from the cabinet. Note the wire harness connections.
  5. Disconnect the main wire harness connector from the amplifier/power supply board.
  6. The amplifier/power supply board can now be accessed. The speaker driver is mounted internally to the front baffle.

Cube Speaker:

  1. Remove the four Phillips screws on the rear of the cube.
  2. Separate the two halves of the housing carefully.
  3. The driver is connected by a short lead. Desolder to remove.

Acoustimass Module Service

Amplifier Board: Check for bulging/leaking capacitors, burnt resistors, or cracked solder joints. The output stage uses complementary power transistors. Test with DMM in diode mode.

Power Supply: Primary side includes fuse, bridge rectifier, and switching transistors. Secondary side provides +/- DC voltages for the amplifier. Check fuse first. CAUTION: Primary side is at line voltage.

Bass Driver: A 10" long-throw woofer. Check voice coil continuity (should be 4-8 ohms). Inspect surround and spider for tears or fatigue.

Protection Circuit: A relay on the board mutes the output at power on/off and during faults. Check relay operation and associated driver transistor.

Cube Speaker Service

The 2.25" full-range driver is the only serviceable part. Symptoms: no sound, distorted sound, or rattling.

  1. Continuity Test: Measure across driver terminals. Should read approximately 6 ohms (DC resistance). An open circuit indicates a broken voice coil.
  2. Visual Inspection: Check the rubber surround for cracks or separation. Gently press the cone evenly; it should move freely without scraping.
  3. Replacement: If faulty, the entire driver assembly must be replaced (Bose part number required). Desolder old leads and solder new driver in place, observing polarity.

Electronic Component Testing

ComponentTest ProcedureExpected Result
Main FuseVisual inspection and continuity test with DMM.Continuity (0 ohms).
Filter CapacitorsDischarge first! Test capacitance with DMM.Value within +/-20% of rating (e.g., 4700uF).
Power Transistors (MOSFETs/BJTs)Use DMM diode test function between pins.Refer to datasheet for pinout and expected voltage drops.
Rectifier DiodesDiode test. Remove from circuit for accurate reading.Forward bias: 0.5-0.7V drop. Reverse bias: OL (open).
ResistorsMeasure resistance. Compare to color code or schematic.Value within tolerance band (e.g., 5%, 1%).

Common Fault Diagnosis

SymptomPossible CauseCorrective Action
No power (no LED)Blown fuse, faulty power cord, dead power supply.Check/Replace fuse (T2A 250V). Test AC input to board. Check primary-side components.
Power LED on, but no sound from moduleFaulty amplifier section, protection circuit engaged, broken driver.Check DC offset at speaker output (should be <50mV). Check relay. Test driver continuity.
Distorted bass outputClipping amplifier, damaged voice coil, leaking capacitor.Check power supply voltages under load. Inspect driver. Replace bulging capacitors.
One cube speaker not workingFaulty cube driver, broken wire in cable, bad connection at module.Swap cube with a known good one to isolate fault. Test driver continuity. Inspect cable.
Hum or buzz from moduleGround loop, failing filter capacitor.Replace main filter capacitors. Ensure all ground connections are secure.

Reassembly & Testing

  1. Ensure all repairs are complete and solder joints are clean and solid.
  2. Reconnect all internal wiring harnesses securely.
  3. Carefully position the amplifier board and rear panel assembly, ensuring no wires are pinched.
  4. Replace and tighten all Torx screws.
  5. Reattach the front grille.
  6. Testing: Before connecting cube speakers, perform a preliminary test with a dummy load.
    • Plug unit into a GFCI-protected outlet if available.
    • Power on. The protection relay should click after a 2-3 second delay.
    • With a low-level 60Hz test signal, check for clean output on an oscilloscope across the dummy load.
    • If stable, connect one cube speaker at a time and test with audio.

Parts List & Ordering

Genuine Bose replacement parts are required for optimal performance and safety.

To Order: Contact Bose Professional Parts or an authorized Bose service center. Provide the system serial number (located on the rear label of the Acoustimass module).

Warranty & Service Information

This manual is for use by qualified service technicians. Unauthorized modifications may void the product warranty and violate safety standards.

Limited Warranty: Refer to the original owner's documentation for warranty terms. Out-of-warranty service is available through Bose authorized service centers.

Service Support: For technical assistance or to locate an authorized service center:

Copyright: This repair manual is provided for informational purposes. Bose, Acoustimass, and Direct/Reflecting are trademarks of Bose Corporation. © [Year] Bose Corporation. All rights reserved.

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